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Details for Coating, Painting, and Spraying Machine Setters, Operators, and Tenders


Description

Set up, operate, or tend machines to coat or paint any of a wide variety of products including food, glassware, cloth, ceramics, metal, plastic, paper, or wood, with lacquer, silver, copper, rubber, varnish, glaze, enamel, oil, or rust-proofing materials.

Tasks

  • Hold or position spray guns to direct spray onto articles.
  • Place items or products on feedracks, spindles, or reel strands to coat, paint, or spray them, using hands, hoists, or trucklifts.
  • Observe machine gauges and equipment operation to detect defects or deviations from standards, and make adjustments as necessary.
  • Perform test runs to ensure that equipment is set up properly.
  • Remove materials, parts, or workpieces from painting or coating machines, using hand tools.
  • Select appropriate coatings, paints, or sprays, or prepare them by mixing substances according to formulas, using automated paint mixing equipment.
  • Attach and align machine parts such as rollers, guides, brushes, and blades, using hand tools.
  • Attach hoses or nozzles to machines, using wrenches and pliers, and make adjustments to obtain the proper dispersion of spray.
  • Determine paint flow, viscosity, and coating quality by performing visual inspections, or by using viscometers.
  • Examine, measure, weigh, or test sample products to ensure conformance to specifications.
  • Fill hoppers, reservoirs, troughs, or pans with material used to coat, paint, or spray, using conveyors or pails.
  • Set up and operate machines to paint or coat products with such materials as silver and copper solution, rubber, paint, glaze, oil, or rustproofing materials.
  • Start and stop operation of machines, using levers or buttons.
  • Start pumps to mix solutions and fill tanks.
  • Thread or feed items or products through or around machine rollers and dryers.
  • Turn dials, handwheels, valves, or switches to regulate conveyor speeds, machine temperature, air pressure and circulation, and the flow or spray of coatings or paints.
  • Weigh or measure chemicals, coatings, or paints before adding them to machines.
  • Clean machines, related equipment, and work areas, using water, solvents and other cleaning aids.
  • Operate auxiliary machines or equipment used in coating or painting processes.
  • Paint small items and perform touch-up painting, using paint brushes.
  • Prepare and apply stencils, computer-generated decals, or other decorative items to finished products.
  • Record operational data on specified forms.
  • Spray coated products with salt solutions to determine how they will resist corrosion.
  • Transfer completed items or products from machines to drying or storage areas, using handcarts, handtrucks, or cranes.

Interests

  • Realistic - Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.
  • Investigative - Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.
  • Conventional - Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.

Education, Training, Experience

  • Education - These occupations usually require a high school diploma.
  • Training - Employees in these occupations need anywhere from a few months to one year of working with experienced employees. A recognized apprenticeship program may be associated with these occupations.
  • Experience - Some previous work-related skill, knowledge, or experience is usually needed. For example, a teller would benefit from experience working directly with the public.

Knowledge

  • Production and Processing - Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.

Skills

  • Operation Monitoring - Watching gauges, dials, or other indicators to make sure a machine is working properly.
  • Operation and Control - Controlling operations of equipment or systems.
  • Quality Control Analysis - Conducting tests and inspections of products, services, or processes to evaluate quality or performance.

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